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Ultrasonic Heat Exchanger Cleaning Technology

Ultrasonic Clean-in-Place technology allows heat exchanger cleaning to take place during full process operation.

Reach it, Remove it, with Ultrasonic Cleaning

Ultrasonic cleaning removes fouling in boilers, condensers and evaporators across many processes and industries.

Cost Avoidance, Reliability, Run-Length

Our ultrasonic heat exchanger cleaning technologies clean during operation, improving process efficiency.

Ultrasonic Cleaning keeps heat exchangers online with minimal operating or maintenance costs

Clean and prevent heat exchanger fouling in your most critical processing units with the diligence and speed only sound waves can offer. Ultrasonic cleaning technologies by Orange Ultrasonics improve run-time and energy recovery to meet expected demand.

Ultrasonic Clean-in-Place (CIP)

Ultrasonic cleaning of heat exchangers in situ and during full process operation.

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In Situ Pipe Descaling and Debottlenecking

FLOW improvement, Pipeline debottlenecking, ultrasonic pipe descaling, while in operation.

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Industrial Acoustic Cleaning Tanks

Specialized ultrasonic vessels of various sizes built for shut downs and turnarounds.

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It’s time to trade in your frequent cleaning intervals

There’s a better way. Ultrasonic descaling and fouling mitigation solutions work online while your system is in full process operation – leading to longer run-lengths.

Ultrasonic heat exchanger cleaning sets new standards for global producers

DOW Chemical, Shell, GS Caltex, SK, PTT Chemical, and others, trust our descaling and fouling mitigation technologies to improve process run-length.

Run-Length

A refinery that shut down every 6-8 weeks now avoids turnarounds with ultrasonic heat exchanger cleaning.

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Process Profitability

A refinery that implemented ultrasonic fouling mitigation accrues US$1.5M annually in benefits.

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Cost Avoidance

Longer run-length allows you to avoid the costs of planning and executing cleaning intervals.

Asset Reliability

Online heat exchanger cleaning and pipe descaling technologies have zero contact time.

The technology has proved to be a game-changer: providing energy savings, reduced environmental impact, improved heat transfer and measureable cost avoidance.”

Royal Dutch Shell

CLEAN-IN-PLACE TECHNOLOGY

 

What if you could skip a cleaning interval on your entire heat train?

MORKO® Ultrasonic Scale Prevention

Ultrasonic Clean-in-Place (CIP) Technology cleans 24/7 during full process operation. Fully certified. Global producers use Ultrasonic CIP Technology to meet world-class objectives.

Cleaning Heat Exchangers In Place During Full Process Operation

This heat train, owned by a globally-recognized oil and gas producer, uses USP to continuously mitigate fouling.

What if you could skip a cleaning interval on your entire heat train?

RUN-LENGTH

With Ultrasonic CIP technology, heat exchangers continue in full operation while cleaning takes place.

INCREASE PRODUCTIVITY

Since cleaning occurs in situ, processors achieve greater product throughput, reduced pumping costs and better heat transfer.

ENERGY RECOVERY

Ultrasonic CIP reduces the fouling rate, allowing more consistent temperatures and equating to major fuel savings.

COST AVOIDANCE

Not shutting down for cleaning saves the environmental, mechanical and labor costs associated with down time.

Ultrasonic CIP In Action

Ultrasonic CIP In Action

After the 12 month review of the performance increase of this train, the refinery added a second USP system and the pair have been cleaning online for the past 7 years.

After the 12 month review of the performance increase of this train, the refinery added a second USP system and the pair have been cleaning online for the past 7 years.

  • Fouling Reduction 82%
  • Energy Recovery 64%
  • Cost Avoidance 94%
  • Increased Throughput 23%
Learn about Ultrasonic CIP Cleaning Technology

How MORKO ® USP works, technical specs, and more on the ultrasonic cleaning of heat exchangers during production.

Learn more about Ultrasonic CIP Cleaning Technology

How MORKO ® USP works, technical specs, and more on the ultrasonic cleaning of heat exchangers during production.

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ONLINE PIPE DESCALING AND DEBOTTLENECKING

 

Improve flow dynamics in pipes online, during operation

M 3 Ultrasonic Pipe Descaling

M 3 Ultrasonic Pipe Descaling improves flow in pipes and other assemblies during operation. This online scale removal technology delivers adaptive mechanical oscillations to mitigate fouling around radius turns and low flow areas due to gravity, humidity, or viscosity.

In Situ Cleaning for Critical Pipelines

M 3 Ultrasonic Descaling cleans online, in operation, by modulating vibrational energy output for optimal descaling.

Applications of M 3

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Pipe Descaling and Debottlenecking

Depending upon pipe diameter and metal specifications, an actuator(s) is matched, mounted, and calibrated to improve process flow rates in: areas of low flow volume; pinch point areas of restricted flow.

Hoppers, Sieving, and Screw Feeders

Pulse and/or continuous sonic agitation can be matched to move both dry and wet materials through hopper canals, sieving filters, and screw feeders. M 3 Ultrasonic Pipe Descaling is tuned on-site to meet optimal flow parameters for the processing material.

Water Treatment and Mineral Scale Removal

Customized actuators installed on inlet water feeds can keep scaling minerals and foreign material in the water from settling within inside pipe diameters.

Other Applications

M3 Ultrasonic Pipe Descaling can also be used for the densification of materials, sono-chemistry, and metal homogenization.
Contact Us About M 3 Ultrasonic Pipe Descaling

By understanding the challenges your process faces, we can better understand if M 3 Ultrasonic Descaling is the right solution for you.

Learn more about M 3 Ultrasonic Pipe Descaling

By understanding the challenges your process faces, we can better understand if M 3 Ultrasonic Descaling is the right solution for you.

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INDUSTRIAL ACOUSTIC CLEANING TANKS

 

Remove years of residual fouling in under 24 hours
Industrial Acoustic Cleaning Tanks

A combination of proprietary chemicals and ultrasonics in specialized vessels. Acoustic tanks are the choice of turnaround superintendents for cleaning quickly with unmatched detail.

Key Features of an ORANGE Tank
  • Accommodates equipment up to 26’ (8m) in length
  • Dual-powered ultrasonic frequencies
  • Built to withstand temperature extremes
  • In-line heater system
  • Centrific ® whirlpool flow, for removing loosened fouling
  • Ease of set-up, power hook-up and pack-up for transport to the next project location
What makes ORANGE Acoustic Tanks better
  • Essential Wave Technology, a new type of reactive oscillation delivering more disruptive sound waves for better cleaning
  • Multi- frequency transducer sets, eliminate standing or cancellation waves
  • Robust, immersible transducers that can operate out of the cleaning fluid without fear of burn-out
  • True 2000 watts of ultrasonic power output, per generator (not just at peak performance)
Ask us about our Acoustic Tank technology

We’re passionate about improving plant performance. Let us help you identify a cleaning option bst suited for your process and goals.

Ask us about our Acoustic Tank technology

We’re passionate about improving plant performance. Let us help you identify a cleaning option bst suited for your process and goals.

It’s time to trade in your frequent cleaning intervals

We’re here to help you explore fouling mitigation and descaling technology that are right for your processing challenges.